| TermoGraffatrice ESS6 |
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| The ESS6 Thermo Crimping Machine has been developed to connect enamelled wires and cables normally used in the electromechanical industry for the construction of electric motors, transformers, coils, etc. The machine combines a high speed cycle with reliability and repetitiveness of the connecting process. The process is based on the use of a clip, produced by the machine itself, as a connection support. Such clip is obtained from a copper strip covered with tin, available in different sections: 0,5x4mm, 0,5x5mm, 0,8x6mm. The thermo connection process ends with the clip crushing with application of pressure and heating, allowing to remove the enamel from the wires and compacts them with a cable into a single body with high mechanical and electrical features. At the end of the thermo connection process the excess part of wires and cables is cut by a special blade. All the Thermo Crimping Machine ESS6 functions are electronically controlled by Castech’s board “CST12-AA-00”. The electronic board manages all parameters concerning the connection and the machine’s movements, the interface is simple and intuitive thanks to the touch screen operation panel. The software is able to manage up to 249 programs with different power values, active and passive time, ramp time, number of repetitions, three different heating modes and sequence of programs. The mechanical part is made of easily replaceable independent and adjustable groups so to allow a quick service. Particular evidence has been given to the tooling groups with different diameters, that have been designed to allow their easy and fast replacement (about 5 minutes). The strip forward group allows now to use all types of plate with a simple manual adjustment. |
Features
| Voltage: | 400 V (±5%) 50-60Hz |
| Working Pressure: | 6 Bar/0,6MP |
| Air Capacity Request: | 950 L/min |
| Heating Temperature: | ~400°C |
| Programs Set: | 249 |
| Cycles/min | 20 |
| Copper strip dimensions: | 0,5x4; 0,5 x 5; 0,8x6; 1x8 |
| Connections Range: | Total section uo to 12mm² |
| Working Temperature Range: | +10°C ÷ +40°C |
| Working Humidity Range: | 0% ÷ 85% without condensation |
| Dimensions: | (LxPxH) mm 490x710x1480 |
| Weight: | 290kg |
| Max. Power (duty factor): | 2,3KVA (100%) 5,5KVA (50%) |
| Air Consumption: | 70L/min |
| Arms Closing Force: | Air/Oli System max 470 Kg |
| Heating Time: | Depends on kind of connection |
| Cycle Set: | 249 |
| Crimp Time Forming: | 3” (average time) |
| Ø Crimp Range(Exthernal) | 3,5mm ÷ 10mm |
| Maximum Sonor Level | LwA 79 DBA |
Accessories and Optionals
| Chiller Model CHW 1.1 / CHW 2.6 | Free DownLoad |
| Smoke eater with or without Active Carbon filter | |
| Lifting System Platform | |
| Interchangeable tool bracket group (Ø 3,5, 4,0, 5,0, 6,0, 7,0, 8,0, 9,0, 10,0 mm) | |
| 2° Motore per regolazione automatica lunghezza piattina | |
| Servo Electro-valve for heating Pressure Control | |
| Adjustable Table | |
| End strip sensor | |
| Backup Key | |
| Barcode reader | |
| Led light | |
| Software for remote desktop Machine ↔ PC | |
| License for data storage (CSV file) | |
| Software and license for remote assistance |
Consumables and Spare Parts
| Tin Copper Strip 0,5x4; 0,5x5; 0,8x6; 1x 8 | Free DownLoad |
| Piattina in rame incrudito e stagnato 0,5x4; 0,5x5; 0,8x6; 1x 8 | Free DownLoad |
| Upper and Lower Tools | Free DownLoad |
| Tools holding Parts | |
| Copper Strip knife | Free DownLoad |
| Triming blade | Free DownLoad |
| Componets and Tables | Login DownLoad |
Documentation
| Machine Brochure | Download |
| Checking Connections Form | |
| Components Tables | |
| Specifiction abouth the connections Trials |