TermoConnettrice GFAA301000

TermoConnettrice GFAA301000

The GFAA301000 has been designed and built to answer to every specific request of automation on connecting process and on tracking and data management.
The GFAA301000 shows its dynamism by the special connection head able to adapt to any single need, ist dimensions can be changed according to available space and stator handling, and the movement happens with a variable number of independent axes (4 to 7) managed by brushless motors and intelligent drivers. This allows to reach the connection point without the presence of an operator, except for a prearrangement station placed close to the machine.
Connecting process management takes place through the interface between an owned control board, a PLC to manage the cycle and a touch screen panel to set and diplay the connection parameters.
A special developed software allows the GFAA301000 to control, check and compare the connection parameters and the values during the process.
The main managed values are: temperature, pressure, final thickness, current.
Data are displayed on panel and sent via different interfaces (profibus, profinet, ethernet, wi-fi, etc.) for storage on back-up unit, server or other.
Thermo connection process used by GFAA301000: once the connector or cable lug is positioned between the crimping tools, a special sensor detects ist correct position allowing the connection process to start.
Connection process consists of two operations that happen in sequence: at first current passing through the crimping tools to warm the support and then, besides current, pressure is applied to the crimping tools to vaporize the wires’ enamel and compact everything in a single body with high electrical and mechanical features.
The GFAA301000 is able to manage up to 249 programs with different power values, active and passive time, ramp time and number of repetitions, three different heating modes and sequence of programs.

Features

Voltage:400 V (±5%) 50-60Hz
Heating Temperature: ~400°C
Programs Set:249
Arms Closing System:Oleodinamic
Connections Range:Max nominal section up to 185 mm² . N.B.: Reffered to the nominal section of the standard connectors model L-37P for unipolar cable 185mm².
Temperature Working Range:+10°C ÷ +40°C
Humidity Working Range:0% ÷ 85% without condensation
Dimensions: (LxPxH) mm 950x1100x1800
Weight:560Kg
Arm horizontal extensions:0 ÷ 900mm
Arm vertical extensions:0 ÷ 700mm
Max Power(duty factor): 55KVA(100%) 77,78KVA(50%)
Arms Closing Force:~1000 Kg (Cylinder Ø 25)
Heating Time:Depends on kind of connection
Cycle Set:249
ø Tooling Range : 6 ÷ 24mm

Accessories and Optionals

Chiller Model CHW 1.1 / CHW 2.6Free DownLoad
Smoke eater with or without Active Carbon filter
Lifting System Platform
Back-Up Key
Bar-Code Reader
Led Light
Software for remote desktop Machine ↔ PC
License for data storage (CSV file)
Software and license for remote assistance
Cold Air Generator (Venturi Tube)
Cylinder with different diameters: 25, 30, 40

Consumables and Spare Parts

Upper and Lower ToolsFree DownLoad
Fix and mobile Tools holder
Connectors and Flagconnectors

Documentation

Machine Brochure Download
Checking Connections Form
Components Tables
Specifiction abouth the connections Trials